Leather manufacturing generates complex wastewater containing high levels of organic pollutants, heavy metals (especially chromium), sulfides, salts, and suspended solids. Effective treatment requires multi-stage processes:
1. Primary Treatment:
Screening & Equalization: Removal of solid debris and flow/load balancing.
Chemical Coagulation/Flocculation: Aluminum or iron salts precipitate suspended solids and colloids.
Sedimentation: Sludge separation via clarifiers.
2. Secondary Treatment:
Biological Processes:
Aerobic Treatment (e.g., activated sludge): Degrades organic matter using bacteria.
Anaerobic Treatment (e.g., UASB reactors): Breaks down high-COD load and recovers biogas.
Sulfide Oxidation: Air injection converts toxic sulfides to less harmful sulfates.
3. Tertiary/Advanced Treatment:
Chromium Recovery: Alkaline precipitation (pH 8–9) isolates chromium as Cr(OH)? sludge for reuse.
Membrane Filtration: Reverse osmosis (RO) or nanofiltration (NF) removes dissolved salts and residual metals.
Advanced Oxidation Processes (AOPs): Ozone/UV or Fenton’s reagent degrades persistent organics.
4. Sludge Management:
Dewatering (centrifuges/filter presses) and safe disposal (landfill) or thermal drying for energy recovery.
Modern plants prioritize water recycling (e.g., membrane-treated water for rinsing) and chromium reuse. Zero-liquid discharge (ZLD) systems, though costly, eliminate effluent by crystallizing salts.
Combining these methods ensures compliance with discharge standards (e.g., COD < 200 mg/L, Cr < 1 mg/L) while minimizing environmental impact.