Chemical Oxygen Demand (COD) testing is a common procedure in environmental and analytical laboratories. The process generates wastewater containing concentrated strong acids (like sulfuric acid), toxic chemicals (potassium dichromate, mercuric sulfate), and high levels of dissolved organic and inorganic matter. Improper disposal poses significant risks to laboratory safety, sewer infrastructure, and the environment. Therefore, dedicated treatment is essential.
Key Hazards of COD Wastewater:
Toxicity: Contains hexavalent chromium (Cr⁶⁺), a known carcinogen, and mercury, a potent neurotoxin.
Corrosivity: High acidity can damage pipes and treatment facilities.
High Organic Load: Can disrupt biological processes in municipal wastewater treatment plants.
Recommended Treatment Protocol:
Segregation and Collection:
Collect ALL COD wastewater separately in a dedicated, clearly labeled, acid-resistant container (e.g., HDPE).
Never mix it with other waste streams like organic solvents or cyanide-bearing wastes, as dangerous reactions may occur.
Neutralization and Reduction:
Under a fume hood, slowly neutralize the acidic waste with a base (e.g., sodium hydroxide or calcium hydroxide slurry) to a pH between 7 and 9. Caution: This reaction is exothermic.
The critical step is reducing toxic hexavalent chromium (Cr⁶⁺) to the less hazardous trivalent form (Cr³⁺). This can be achieved by adding a reducing agent like sodium metabisulfite or ferrous sulfate at low pH (acidic condition) before neutralization. Complete reduction is indicated by a color change from yellow/orange to green or blue.
Precipitation and Solid Waste Disposal:
After reduction and neutralization, chromium (III) and mercury can be precipitated as insoluble hydroxides.
Allow the precipitate to settle. The supernatant, if clear and meeting local regulatory standards for pH and heavy metals, may be discharged into the sanitary sewer with ample dilution water, but only after explicit permission from local authorities.
The remaining sludge, containing toxic heavy metals, must be handled as hazardous solid waste. It should be transferred to a secure container and disposed of through a licensed hazardous waste management contractor.
Important Notes:
Safety First: Always wear appropriate PPE (gloves, goggles, lab coat) and work in a fume hood.
Check Local Regulations: Disposal standards vary. Always consult and comply with your institution's Environmental Health & Safety (EHS) office and local regulations.
Minimization: Reduce waste volume by micro-scale COD testing where possible.

